Unmatched efficiency and productivity

Encore HD manual spray systems use Nordson HDLV^® dense phase technology   and make manual coating easy. Perfectly balanced at 530 g they are also light and comfortable for an operator’s hand. The patented On-Gun control and display, allows the operator to quickly adjust the powder output or change the coating program without being distracted

Faster color change – Greater productivity

Advanced electrostatics with the precise control gun current at levels below 5 μA deliver superior application performance even with challenging metallic powders. Color changeable in less than a minute without disassembly, the system also features a convenient purge function which can be used any time during operation to ensure the highest finish quality.

Features and Benefits

• Light-weight and perfectly balanced spray guns are comfortable for operators
• On-Gun controls with the patented secondary trigger and display for easy program or powder output change without the need to look away from the product
• High application efficiency and easy recess coverage
• The powder coating rate of more than twice the conventional systems
• Excellent performance with metallic and specialty powders
• Advanced electrostatic control with the current limit setting below 5 μA and special coating programs

Control unit

The control unit provides a wide range of pre-installed programs. Independent powder/air control and the charging system parameters can be defined for every application.

Literature

 Encore HD Manual Powder Coating System Brochure  

Videos

 Dense-Phase (HDLV) Technology

The Encore^® HD Automatic Powder Spray Gun provides repeatable performance and high deposition rates for highly efficient powder application.

Nordson HDLV^® technology   (High-Density Low Velocity)  delivers a high concentration of powder but using very little air for the ultimate in-process control.

• Easy adjustment of the powder concentration and spray velocity to achieve optimum coating coverage and cured finish quality for every conceivable part type
• Highly uniform powder spray patterns — go from a highly dense phase spray to a more diluted (powder and air) mixture
• The ability to increase or decrease spray velocity when required
• Takes advantage of Encore^® HD pump  and Color-On-Demand instant color change systems
• Pump and gun provide exceptionally fast, contamination-free color change.
• A wide range of nozzles to meet any application need, including commonality with the Encore gun family
• Easy serviceability for reduced maintenance and downtime
• Advanced, engineered materials allow faster internal and external cleaning during color change

 Encore HD Automatic Powder Coating Guns Data Sheet

  Encore HD Automatic System Brochure

  HDLV Technology Brochure

Video

The Nordson Dynamic Contouring Mover (DCM) system delivers superior coating performance by automatically adjusting the position of each spray gun to the product’s geometry – and all this without any programming.

Our advanced spray system technology for greater productivity and operating efficiency delivers top performance at the lowest operating cost. With the DCM System and the soft spray of the Nordson Dense Phase Technology increases the automatic coverage and achieves the highest process control in your powder coating application.

A reliable and robust powder gun, producing up to 100 kV of electrostatic charge for the highest transfer efficiency. Designed for consistent superior coating and the fastest color changes in all industrial painting environments.

Encore Automatic Powder Spray Gun with Nordson Select Charge technology delivers superior coating coverage and efficiency.

• Automatic Feedback Current (AFC) control delivers higher, more consistent, transfer efficiency
• Integral-power-supply designed to deliver optimal voltage to improve your spraying process
• Air-purge cleanable design for fast, easy cleaning, without gun disassembly, a requirement today for all quick color change powder coating applications
• Superior Faraday-cage penetration and recoating capability to accommodate a wide range of coating scenarios
• Specially engineered materials used in powder-contact parts minimize wear and impact fusion
• Easy access powder pathway design makes routine cleaning and maintenance fast and uncomplicated.
• Tube mount (5ft and 6ft long) and bar mount (15″ long) configurations available for added versatility and reach

Literature

 Encore Automatic Powder Spray Gun – Data Sheet

 L&W Engineering Case Study

 Progressive Powder Coating Case Study

 SMT Case Study

 Aesthetic Case Study

Video

Encore^® LT Manual Powder Coating System – Painting Made Easy

• The lightest and best-balanced gun available today, with an ergonomic design that makes powder coating simple
• Proven performance – helps painters achieve the most efficient, consistent part coverage and highest finish quality
• Ideal for coating deep cavities, recoating and spraying metallic powders
• 100kV electrostatic power supply – delivering maximum first-pass transfer efficiency
• Robust handle, trigger, and cable design – withstands the constant gun movement associated with manual painting, and assures easy serviceability when required
• Auxiliary PowerPurge* trigger – pioneered by Nordson – cleans the powder path from the base of the handle through the nozzle, preventing internal powder build-up to ensure optimum spraying performance with a wide variety of powder materials
• With a low internal component count, easy-access design, and simple maintenance, the spray gun is completely field-serviceable

Unmatched Controller Flexibility – Choice Of Electrostatic And Pneumatic Operating Modes

The all-digital easy to use gun control unit offers full capability for maximizing coating control, part coverage and efficiency. The extensive list of Encore LT controller features includes:

• Patented Nordson Select Charge^® technology – choose from pre-programmed electrostatic coating pre-sets for deep cavity, re-coating or metallic powder applications
• AFC (automatic feedback current) control – automatically selects the optimum electrostatic charge voltage, based upon gun-to-part distance
• Classic electrostatic control – allows users to select either kV or AFC operating mode
• Custom electrostatic control – total flexibility to set kV and AFC independently
• Closed-loop air pressure control – delivering precise, repeatable powder output regardless of fluctuations in plant air pressure
• Classic air pressure control – independent control of flow and atomizing air
• Smart Flow air pressure control – enables you to adjust powder output as a function of total flow, without affecting spray velocity once set

Choose Your Configuration

Designed with versatility in mind, the Encore LT mobile dolly systems are available in three configurations, to best suit your specific powder coating needs:

• For feeding powder direct from the manufacturer’s box, choose between two vibratory box feeders – either 110- or 220- volt versions.
• Alternatively, feed powder from a 50lb (23Kg) capacity stainless-steel fluidized hopper. 

The Encore LT is also available in the wall- or rail-mounted configurations for fixed installation

Easy Start Up

All Encore LT systems are designed for plug-and-spray installation, with a simple set-up requiring just an air and power supply to be coating like an experienced operator immediately.

Optional Equipment

• Encore nLighten LED Kit – A fast, convenient, and safety-approved accessory that instantly adds the power of an LED light to the Encore spray gun.
• Wide variety of nozzle sizes and types – help you tailor the spray patterns to specific part geometries, for more efficient part coverage and powder material utilization
• Parts tray – for quick, easy access to often-used alternate nozzles, spare pump throat for quick change out, and other components
• 150 mm and 300 mm (6″ and 12″) lance extensions – for extending the gun’s reach when coating larger parts
• Encore Cup Gun Kit – perfect for laboratory use, new color sample testing or low-volume, fast-changeover multiple color applications

*Patent Pending

Video

 Watch Encore LT in action

Literature

 Encore® LT Manual Powder System Data Sheet

The Encore PE-HD (porcelain enamel-high density, low velocity) Automatic Bar-Mount Gun for porcelain enamel powder incorporates the proven industry-leading designs and application performance of its predecessor, the Prodigy® PE Automatic Bar-Mount gun.

This innovative system solution includes state-of-the-art dense phase technology and advanced control offerings, providing you with superb operating efficiency and coating performance.

• Contoured gun profile prevents external powder build-up for fast cleaning.
• Air-purge design promotes fast, easy cleaning, without gun disassembly.
• Easy disassembly for routine cleaning and maintenance; completely field repairable.
• Less wear and easier maintenance with straight-through powder path design.
• Adjustable mounting bracket enables automatic gun positioning from 90-degrees up (from parallel to gun bar) to 90-degrees down, efficiently coating the tops and bottoms of parts.
• Optional ion collector device draws excess ions from spraying zone for enhanced coverage and finish appearance.
• A 100 kV voltage multiplier provide maximum first-pass transfer efficiency.

Literature

 Encore® PE-HD Automatic Powder Spray Guns

 Appliance Customer Case Study

Video

The Encore XT manual powder coating system provides unsurpassed operator control, coating efficiency, and ease of use for the level of coating performance on-demand. Ergonomically engineered to fit like a glove and featuring on-gun controls, the Encore XT gun is the lightest and best-balanced gun on the market, making painting easier than ever.

• The auxiliary trigger for one-hand powder flow adjustment or preset selection
• 100,000 volts of power
• PowerPurge on-gun powder path cleaning
• All-digital operator interface
• Large, brilliant-blue LED displays and helpful lighted icons
• 20 programmable presets for electrostatic and pneumatic parameters
• True, closed-loop powder flow control
• Low-velocity, high-efficiency pump

*HD version of the Encore XT manual gun displayed above.

Video

 Watch Encore XT in action

Literature

 Encore® XT Manual Powder Spray System Brochure

 Rapid Case Study

 KLM Case Study

The must-have accessory for the Encore manual spray gun range – Because more light means more right

A fast, convenient and safety-approved accessory that instantly adds the power of an LED light to the already impressive capabilities of the Encore manual gun range.

See the benefits of nLighten™*

Immediate film thickness measurement

Coating applications are highly sensitive to changes in environmental conditions; making it crucial to have access to a film thickness gauge that is easy to handle and works in any industrial environment. Operate worry-free with this non-destructive, Advanced Thermal Optics (ATO) technology and zero dangerous emissions. This non-contact handheld technology measures wet and non-cured powder, paint coatings, adhesives, e-coatings on metal, rubber, and wood.

Take the guesswork out of coating!

Access your performance database in the cloud

Use the power of the cloud to analyze your film thickness measurement. Store data for historical reference or evaluate the production’s performance from any connected device. Export trends and graphs online to help make informed business decisions. Wi-Fi connectivity is required for cloud-based analysis.

Start saving time and money

• Avoid rework and rejects.
• Save material consumption
• Ensure quality & efficiency

Correct deviations in your coating application immediately. coatmaster Flex will eliminate rework before the product is cured. Ultimately helping our customers save on material costs and ensure a quality finish every time.

The coatmaster Flex is unique and versatile and can be used in a wide variety of industries and industrial sectors:

The battery is shipped separately.

Superior Powder Coating with Encore® Select

Did you know?

Robot-operated guns help reduce powder consumption by up to 45% while still maximizing flexibility and profitability of production at the same time.

Unleash a Superior Coating Process

Whether for mass production or a batch size equal to one, powder coating systems attain the highest levels of productivity. Encore Select delivers a hands-free, repeatable coating quality. Experience sufficient powder and energy savings when combined with an integrated control system.

The Benefits 

Robotic powder coating with Nordson’s dense-phase technology uses programmed recipes to boost flexibility and productivity. Earn optimal results with repeatability and save on processing energy and material costs.

The Encore LT porcelain enamel mobile system is designed for rugged, everyday use. Easy to use, it offers superior transfer efficiency and overall coating performance for the application of porcelain enamel coatings.

• The spray gun has the best weight/balance combination available, at less than 711g
• 100,000 kV voltage multiplier delivers first-pass transfer efficiency
• Positively retained deflector and locking pattern adjustment sleeve provides consistent, repeatable spray performance
• Electrode air wash keeps the gun charging electrode clean
• Specially engineered materials for powder contact maximize spray performance and wear life
• Completely field repairable
• Robust handle, trigger, and cable design
• Auxiliary PowerPurge trigger cleans prevents internal powder build-up

Literature

 Encore® Porcelain Enamel (PE) Manual Systems

 Encore® Porcelain Enamel (PE) Powder Spray Guns

The streamlined, lightweight Nordson Tribomatic® 500 manual powder coating gun offers high charging efficiency in a compact size.  It provides improved spray-pattern control, delivering exceptionally smooth finishes and superior penetration into part recesses. 

• The adjustable conical nozzle allows fast, easy spray-pattern control
• Weighing less than 500 grams, it is much lighter than other manual tribo-charged spray guns
• Provides excellent penetration into Faraday cage areas and superior wrap
• Utilizes Nordson’s wave charging process for highly effective electrostatic charging and maximum transfer efficiency
• Available in electric vibratory box feeder, fluidized hopper mobile systems, and in a wall-mount configuration

Literature

 Tribomatic® Data Sheet